B Flute Hard Chrome Plated Roller for Chinese Corrugator Machine
Introduction:
--The largest professional corrugated roller manufacturer in northern of China
--50CrMo refined forging steel supplied by the best manufacturer in China.
--A, C, B, E, F, G, N flute corrugated rolls
--High Speed can reach to 200m/min
--Hard Chrome 0.06-0.08mm
--Medium frequency quenching heating treatment machine makes the hardness of base steel more than HRC58 and harden layer 8-12mm.
--High precision and high performance CNC grinding machine equipped with Germany Siemens control system.
--We design the flute profile according to customer’s medium paper GSM, speed, FCT requirement. The flute profile is more reasonable, suitable to customer’s machine
--Our corrugated rollers has been exported to many countries such as Korea, Russia, Egypt, India, Thailand, Myanmar, etc.
--Supply corrugated rollers for all kinds of corrugator line such as Fosber, BHS, BW Paper System, K&H, HSIEH HSU,Fuli, Wanlian, TCY, Champion, West River, Mingwei and so on.
Intermediate frequency quenching machine.
Comparison Between Tungsten Carbide Corrugating Rolls and the Hard Chrome Plated Roller
| Compared Item | Hard Chrome Plated Corrugated Roller | Tungsten Carbide Corrugated Roller |
| Flute profile and TUR | Due to the poor wear resistance of chrome-plated corrugated roller, in order to ensure the wear height is not lower than the standards,the tooth profile needs to be designed higher accordingly. | Tungsten carbide corrugated roller has high hardness, excellent wear resistance and low tooth height. Moreover, it will not reduce the compressive strength of the finished products due to the wear on the top of the tooth. A more optimized v-shape tooth can be designed to increase the strength of the cardboard, reduce the amount of the glue applied and save corrugated paper. |
| Thickness of finished board | Using chrome corrugated roller will lead to wear, and the height of the flute will be lower, so the thickness of corrugated board will be decreased. | Tungsten carbide corrugated roller will never wear in theory, and can ensure the finished corrugated board’s durability from high quality production. |
| Service life of corrugated roller | The service life of chrome-plate corrugated roller is generally between 8-12 million meters. | The service life of tungsten carbide corrugated roller can reach at least 35 million meters, reducing the number of maintenance and replacement times, saving manpower, material and financial resources. |
| Usability of corrugated roller’s substrate | Because chrome corrugated roller wear resistance is poor, and repair at every time will reduce the corresponding diameter and hardness. Paper rate will be increased accordingly, and the number of repair will be less. | Tungsten carbide roller’s wear resistance is good, and it’s tungsten carbide coating adopts special removing process, so corrugated roller substrate can not be damaged, and corrugated roller can be used for many times with repairing. |
